Appointment of Engineers in Mines – DGMS Guidelines for Machinery Installation, Maintenance & Safe Operation

Appointment of Engineers in Mines – DGMS Guidelines for Machinery Installation, Maintenance & Safe Operation

🧾 DETAILED NOTES

1️⃣ Introduction

Machinery in mines plays a vital role in production, transportation, and safety operations. To ensure safe installation, maintenance, and operation, DGMS mandates the appointment of qualified engineers to hold general charge of all machinery in a mine. These engineers are legally responsible for ensuring that mechanical and electrical systems comply with safety regulations and are maintained in efficient working order.

2️⃣ Relevant Regulations & DGMS References

Regulation / Circular Description
CMR 2017, Reg. 126(1) Installation and maintenance of machinery under charge of competent engineer.
CMR 2017, Reg. 127 Examination, testing, and reporting of mechanical equipment.
MMR 1961, Reg. 123 & 124 Appointment and duties of engineers in metalliferous mines.
DGMS Circular 4 of 2010 Preventive maintenance and inspection of machinery.
DGMS Circular 3 of 2005 Safe operation and supervision of mechanical systems.
DGMS Circular 1 of 2018 Responsibility of engineers for machine safety devices and alarms.

3️⃣ Appointment Criteria

(A) Eligibility & Qualification: Must hold a Degree or Diploma in Mechanical Engineering from a recognized institution. Must have practical experience in mining machinery operation or maintenance. Appointment must be approved by the Mine Manager and recorded in statutory Form-B register.

(B) Appointment Procedure: Manager to issue formal appointment letter under CMR 126(1). Copy of the appointment to be submitted to DGMS if required. Engineer’s duties and jurisdiction to be clearly defined.

(C) Scope of Responsibility: All machinery, haulage, and transport systems; Installation, inspection, and maintenance; Safety devices, alarms, and interlocks; Accident investigation related to machinery failure.

4️⃣ Duties of Engineers (DGMS-Certified Guidelines)

  • Ensure all machinery is properly installed and aligned.
  • Conduct periodic examinations and testing as per manufacturer’s and DGMS instructions.
  • Maintain maintenance registers and defect logs.
  • Supervise repairs and overhauls of HEMM, compressors, pumps, and conveyors.
  • Ensure guards and safety devices are intact.
  • Certify that newly installed machinery is safe before use.
  • Immediately report defects, breakdowns, or unsafe conditions to the Mine Manager.
  • Conduct training of operators and fitters on safe practices.
  • Ensure compliance with DGMS circulars and IS standards for machinery.

5️⃣ Supervision and Record-Keeping

Record Type Maintained By Frequency
Machinery Inspection Book Engineer Daily/Weekly
Preventive Maintenance Register Engineer/Mechanic Monthly
HEMM Safety Device Check Log Engineer Weekly
Breakdown/Repair Report Engineer As Occurs
Machinery Commissioning Certificate Engineer & Manager Before Operation

6️⃣ Common DGMS Violations

❌ No qualified engineer appointed.
❌ Machinery operated without inspection.
❌ Alarms or brakes defective.
❌ Records not maintained properly.
❌ Untrained mechanics allowed to repair critical equipment.

Such violations may attract penal action under Mines Act, 1952 – Section 72 (1A) and CMR 2017 – Reg. 126(2).

7️⃣ Safety Provisions

  • All rotating parts must be guarded (as per Reg. 130 of CMR 2017).
  • Engineers to ensure LOTO (Lockout/Tagout) during repair.
  • Fire suppression and emergency shutdown systems to be functional.
  • Weekly inspections to be recorded and signed by both engineer and manager.

⚙️ QUICK ONE-LINERS (Revision Points)

  • CMR 2017 Reg. 126(1): Appointment of competent engineer.
  • Engineer = responsible for installation, maintenance, and safe working.
  • Qualification: Degree/Diploma in Mechanical Engineering.
  • Record maintenance is mandatory.
  • DGMS Circular 4/2010: Preventive maintenance procedures.
  • Engineer inspects machinery weekly and reports defects immediately.
  • Machinery must not operate without safety guards.
  • Lockout/Tagout procedure required before repairs.
  • Form-B register to record engineer’s appointment.
  • Violations attract action under Mines Act Section 72.

🧩 DESCRIPTIVE MODEL QUESTION

Q. Discuss the DGMS provisions for appointment and duties of engineers responsible for machinery in mines.

Answer:
As per Reg. 126 of CMR 2017 and Reg. 123–124 of MMR 1961, every mine must appoint a competent engineer to hold general charge of machinery. The engineer must be qualified in Mechanical Engineering and responsible for installation, maintenance, inspection, and safe operation of all mechanical systems. He must ensure proper guarding, maintenance schedules, and defect reporting. DGMS Circulars 4/2010 (Maintenance) and 1/2018 (Alarms) emphasize preventive maintenance, inspection logs, and alarm functionality. Failure to comply may result in DGMS action under Mines Act, 1952.

🧮 25 DGMS-Based MCQs

Q1. Regulation for appointment of engineers in coal mines:

Solution: Regulation 126(1) of CMR 2017 mandates the appointment of a competent engineer for machinery.

Q2. Engineer’s main responsibility:

Solution: The engineer is statutorily responsible for the installation, maintenance, and safe working of all machinery.

Q3. DGMS Circular for preventive maintenance:

Solution: DGMS Technical Circular 4 of 2010 provides detailed guidelines for preventive maintenance schedules.

Q4. Qualification required:

Solution: The appointed engineer must be qualified in Mechanical (or sometimes Electrical) Engineering.

Q5. Engineer’s appointment recorded in:

Solution: Form-B is the statutory register of all employees, including competent persons and officials like the engineer.

Q6. Machinery must not be operated:

Solution: Both guards (Reg 130) and warning devices (Reg 130(2)) are mandatory for safe operation.

Q7. DGMS Circular 1/2018 covers:

Solution: This circular mandates Audio-Visual Alarms (AVA) on HEMM, holding engineers responsible.

Q8. Engineer reports to:

Solution: The engineer is statutorily responsible to the Mine Manager for all machinery-related matters.

Q9. Mechanical records must be signed by:

Solution: Records are maintained by the engineer and must be countersigned by the Mine Manager.

Q10. Weekly inspection records verified by:

Solution: The engineer conducts/supervises the inspection (A) and the Manager must verify/countersign the log (C).

Q11. LOTO stands for:

Solution: LOTO (Lockout/Tagout) is the standard safety procedure for energy isolation.

Q12. DGMS Circular 3/2005 refers to:

Solution: This circular provides guidelines for SOPs for mechanical systems like CHPs/OHPs.

Q13. Unsafe machinery operation attracts penalty under:

Solution: Violation of CMR 126(2) (unsafe machinery) is punishable under Section 72 of the Mines Act.

Q14. Engineer ensures inspection frequency:

Solution: While some checks are daily, formal engineering inspections of machinery are typically required weekly.

Q15. HEMM means:

Solution: HEMM is the standard DGMS acronym for Heavy Earth Moving Machinery.

Q16. Fire suppression systems checked by:

Solution: The mechanical engineer is responsible for the maintenance and testing of mechanical safety systems like fire suppression.

Q17. Accident investigation due to machine failure done by:

Solution: The inquiry is conducted by the Manager, assisted by the competent Engineer to determine the mechanical cause.

Q18. Mechanical maintenance schedule frequency:

Solution: Preventive maintenance schedules follow the Original Equipment Manufacturer (OEM) recommendations or DGMS guidelines.

Q19. DGMS requires machinery guarding as per:

Solution: Regulation 130 of CMR 2017 details the requirements for fencing and guarding of machinery.

Q20. Mechanical defects reported to:

Solution: The engineer must immediately report any dangerous defect in machinery to the Mine Manager.

Q21. Failure to maintain records results in:

Solution: Violation of statutory rules can lead to fines, suspension of certificates, or prosecution by DGMS.

Q22. Machinery installation supervised by:

Solution: Installation of machinery is a specialized task falling under the charge of the appointed competent engineer.

Q23. All lifting devices inspected:

Solution: Regulation 127 of CMR 2017 (and similar rules in MMR) specifies the detailed examination and testing frequencies for lifting appliances.

Q24. Engineer ensures operator training as per:

Solution: The engineer must ensure operators are trained in safe operation, which is governed by MVT Rules, the Mines Act, and specific DGMS guidelines.

Q25. Engineer’s role ensures:

Solution: The engineer's role is a balance of ensuring machinery is safe, runs efficiently, and meets all statutory compliance requirements.

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