DGMS Equipment Approval Procedure – Application, Testing, Forms & Certification Process


The DGMS Approval Procedure ensures that all mining machinery, electrical equipment, rescue gear, and protective systems used in Indian mines are safe, reliable, and compliant with statutory standards. Every manufacturer—Indian or overseas—must follow this approval process before supplying equipment to mines.

🔹 1. What is DGMS Equipment Approval? DGMS approval certifies that:
  • Equipment is safe for use in mines
  • It meets BIS/IEC/ATEX safety standards
  • It has passed all required tests
  • The manufacturer maintains a Quality Management System (QMS)
  • Equipment complies with Mines Act & Regulations
No electrical or flameproof equipment can be used in underground mines without DGMS approval.

🔹 2. Types of DGMS Approvals 

  ⭐ 1. General Order Approval For items already listed in DGMS General Order.
Testing not required unless modified. 

  ⭐ 2. Special Order Approval (Most Critical) For equipment requiring DGMS testing, especially:
  • Flameproof enclosures
  • Intrinsically safe devices
  • Cap lamps
  • Gas detectors
  • Communication systems
  • Mining explosives
  • Rescue devices
⭐ 3. Provisional Approval Granted for field trials of new equipment.
Validity: 6–12 months.

🔹 3. DGMS Approval Workflow (Step-by-Step) Application → Document Review → Laboratory Testing → Factory Inspection → Technical Evaluation → Approval Grant/Renewal → Market Supply

🔹 4. Step-by-Step Explanation

⭐ Step 1: Application Submission Manufacturers submit Form B or Form C with:
  • Technical specifications
  • Drawings & circuit diagrams
  • Material details
  • Quality certificates (ISO 9001 mandatory)
  • Test reports (from recognized labs)
  • User manual
  • Hazardous area classification documents
For Overseas Manufacturers:
  • Indian Authorised Representative (IAR) certificate
  • After-sales support & spares commitment
  • Import documentation

⭐ Step 2: DGMS Document Review DGMS checks:
  • Completeness of technical dossier
  • Conformity to Indian standards
  • Explosion protection category
  • Legal compliance under Mines Act
If incomplete → DGMS issues deficiency notes.

⭐ Step 3: Laboratory Testing (Mandatory for Special-Order Items) Testing is done at DGMS-recognized labs:
  • CIMFR – Explosion/Flameproof testing
  • ERTL/ETDC – Intrinsic safety testing
  • CPRI – Electrical safety tests
🔹 FLP Testing Includes:
  • Flamepath accuracy
  • Spark ignition test
  • Temp rise test
  • Pressure withstand
🔹 IS Testing Includes:
  • Energy limitation
  • Short-circuit stability
  • Spark safety tests
🔹 Electrical Testing:
  • HV withstand
  • Insulation resistance
  • IP rating
  • Earthing

⭐ Step 4: Factory Inspection (Appendix XIX) DGMS verifies:
  • Quality Management System (QMS)
  • Calibration of testing equipment
  • Manufacturing records
  • Safety inspection procedure
  • Traceability of parts
  • Storage & handling of critical components
Inspection failures may delay approval.

⭐ Step 5: Technical Evaluation DGMS reviews:
  • Test reports
  • Factory audit findings
  • Hazardous zone suitability
  • Compliance with:
    • BIS standards
    • IEC 60079 (FLP/IS standards)
    • ATEX / IECEx (if applicable)
Only after full compliance → approval is granted.

⭐ Step 6: Grant of Approval Issued via:
  • Form K – Full approval
  • Provisional letter – For field trials
Each approval includes:
  • Validity period (1–5 years)
  • Conditions of use
  • List of approved models
  • Hazardous ratings (Ex d, Ex ia, Ex ib)

🔹 5. Validity of DGMS Approvals
Item Category Validity
Flameproof machinery 5 years
Intrinsically safe devices 3–5 years
Rescue equipment 3 years
PPE (helmets, shoes) 2–3 years
Explosives 1–2 years
Provisional approval 6–12 months
Renewal requires fresh test reports and compliance review.

🔹 6. Conditions of DGMS Approval Manufacturers must ensure:
  • No design change without DGMS approval
  • Maintain after-sales service
  • Ensure spare parts availability
  • Provide user training
  • Maintain calibration certificates
  • Submit annual performance reports

🔹 7. Grounds for Rejection or Withdrawal Approvals may be suspended for:
  • Failure in field use
  • Accidents due to faulty design
  • Unauthorized design modifications
  • Manufacturing defects
  • Poor service support
  • Fake/incorrect documentation
  • Failure to meet QMS requirements

🔹 8. DGMS Forms Used
Form Purpose
Form B Equipment approval application
Form C Explosives approval
Form K Grant of approval
Form L Renewal
Form M Modification approval
Form N Provisional approval

🔹 9. Flow Diagram – DGMS Approval Process Manufacturer → Form B/C Submission ↓ Document Verification → Lab Testing ↓ Factory Inspection → Technical Evaluation ↓ Final Approval (Form K) ↓ Renewal every 1–5 years

🔹 10. Items Commonly Needing DGMS Approval
  • Flameproof motors
  • Shuttle cars & LHDs
  • Intrinsically safe communication devices
  • Underground signaling systems
  • Gas detectors
  • Self-Contained Self-Rescuers (SCSR)
  • Explosives & detonators
  • Cap lamps
  • Battery electric vehicles (BEV)
  • Conveyors & FLP switchgear

🔥  25 MCQs (DGMS Style) with Answers

1) DGMS approval is required for — 

a) Schools
b) Office lighting
c) Mining equipment
d) Agriculture tools
e) None
Ans: c

2) Form B is used for — 

a) Renewal
b) Export
c) Equipment approval
d) Fuel management
e) None
Ans: c

3) Intrinsic Safety testing is done at —

a) IIT
b) NCDC
c) ERTL/ETDC
d) NAL
e) None
Ans: c

4) FLP testing is done at —

a) AIIMS
b) CIMFR
c) Survey of India
d) BHEL
e) None
Ans: b

5) Provisional approval validity —

a) 1 month
b) 6–12 months
c) 10 years
d) Lifetime
e) None
Ans: b

6) Form K is used for —

a) Tax submission
b) Calibration
c) Final DGMS approval
d) Water testing
e) None
Ans: c

7) Which certificate is mandatory?

a) ISO 45001
b) ISO 9001
c) ISO 27001
d) ISO 14001
e) None
Ans: b

8) DGMS factory inspection verifies —

a) Office salary
b) QMS & production quality
c) Computer speed
d) Vehicle types
e) None
Ans: b

9) IEC 60079 relates to —

a) Survey
b) Fire escape
c) Flameproof/Ex standards
d) Finance
e) None
Ans: c

10) Equipment modification requires —

a) Mechanic approval
b) Supplier verdict
c) DGMS permission
d) Manager note
e) None
Ans: c

11) Overseas manufacturer must appoint —

a) Crane operator
b) Indian Authorized Representative (IAR)
c) Accountant
d) Welder
e) None
Ans: b

12) IS stands for —

a) Indian Steel
b) Internal safety
c) Intrinsically Safe
d) International Standard
e) None
Ans: c

13) DGMS approval ensures —

a) More production
b) Worker safety
c) Free electricity
d) Paint quality
e) None
Ans: b

14) Renewal is based on —

a) Age
b) Fuel rate
c) New test reports
d) Lighting
e) None
Ans: c

15) Lab testing is skipped for —

a) Flameproof equipment
b) IS circuits
c) General Order items
d) Gas detectors
e) None
Ans: c

16) DGMS uses which form for modification approval?

a) Form X
b) Form M
c) Form L2
d) Form E
e) None
Ans: b

17) PPE approval falls under —

a) Mining plan
b) Water law
c) General order
d) Gas law
e) None
Ans: c

18) For underground coal mines, equipment must be —

a) Ordinary
b) FLP/IS
c) Wooden
d) Transparent
e) None
Ans: b

19) A defect during factory audit leads to —

a) Approval
b) Reward
c) Delay or rejection
d) Promotion
e) None
Ans: c

20) Which is NOT a DGMS-recognized test lab? a) CPRI
b) ETDC
c) CIMFR
d) Google Labs
e) None
Ans: d

21) Mandatory QMS requirement —

a) ISO 22000
b) ISO 9001
c) ISO 9999
d) OSHA
e) None
Ans: b

22) DGMS approval ensures compliance with —

a) Motor Act
b) GST Law
c) Mines Act
d) Company Act
e) None
Ans: c

23) IS circuit testing ensures —

a) Colour
b) Spark energy limitation
c) Solar power
d) Battery warranty
e) None
Ans: b

24) Provisional approval is used for —

a) Export
b) Field trials
c) Insurance
d) Travel
e) None
Ans: b

25) DGMS may withdraw approval if —

a) Product is excellent
b) Good performance
c) Non-compliance or safety failure
d) Discount offered
e) None
Ans: c

🔚 Conclusion

The DGMS equipment approval procedure is a tight, scientific, and mandatory system ensuring that all machinery used in mines meets the highest safety standards.
By following proper documentation, testing, and factory inspection norms, manufacturers ensure smoother approval, safer mines, and complete statutory compliance.

🚀  Download DGMS Approval Procedure Notes at OnlineMiningExam.com
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