DGMS Approval Policy 2016 – Complete Guidelines, Procedures & Requirements


πŸ“˜ DGMS Approval Policy 2016 – Complete Overview & Key Provisions 

The Directorate General of Mines Safety (DGMS) regulates mining equipment, machinery, materials, and protective systems used in Indian mines.
The DGMS Approval Policy – Second Revision 2016 outlines:
  • Which items require DGMS approval
  • Approval processes
  • Conditions for manufacturers
  • Testing requirements
  • Factory inspection
  • Renewal & withdrawal of approvals
This policy ensures that all mining equipment used in India conforms to safety standards, quality systems, and statutory requirements under the Mines Act.

πŸ”Ή 1. Purpose of DGMS Approval Policy

DGMS approvals are essential to:
  • Ensure safety of miners
  • Prevent fires, explosions, electrical hazards, roof falls
  • Maintain quality & reliability of mining equipment
  • Ensure compliance with national and international standards
  • Regulate imported machinery used in Indian mines
Without DGMS approval, no equipment can be used in belowground coal mines, gassy seams, hazardous zones or electrical installations in mines.

πŸ”Ή 2. Categories of DGMS Approvals 

 DGMS approval is divided into three major categories:

⭐ 1. General Order Approvals

Common mining equipment already included in the DGMS-approved list.
No special testing required unless modified. Examples:
  • Safety helmets
  • Safety shoes
  • Conveyor belts
  • Trolley locomotives
  • Ventilation ducts
(Complete list provided in Blog 4.)

⭐ 2. Special Order Approvals 

 Equipment with high safety risk requiring mandatory DGMS testing. Examples:
  • Flameproof equipment
  • Intrinsically safe (IS) systems
  • Electrical machinery
  • Explosives & detonators
  • Miner’s cap lamps
  • Gas detectors
  • Self-contained self-rescuers (SCSR)

⭐ 3. Provisional Approvals 

 Temporary approvals granted:
  • For field trials
  • For new equipment under development
  • Before commercial rollout
Validity: 6–12 months

πŸ”Ή 3. Who Needs DGMS Approval? 

  ⭐ A. Indian Manufacturers Must submit:
  • Test reports (BIS / NABL labs)
  • Quality Management System (QMS) proof
  • Factory inspection reports
  • Product drawings & specifications
  • Form-B / Form-C documents

⭐ B. Overseas Manufacturers

Must appoint an Indian Authorized Representative (IAR) who will:
  • Submit applications
  • Maintain spare parts
  • Provide warranty support
  • Handle compliance & audits

πŸ”Ή 4. DGMS Approval Workflow (Step-by-Step) 

  Manufacturer β†’ Submit Application β†’ Testing β†’ Factory Audit β†’ DGMS Technical Review β†’ Grant / Reject β†’ Renewal / Validity

Step 1: Application Submission Includes:
  • Technical dossier
  • Hazardous area certification (IECEx/ATEX/BIS)
  • Drawings, manuals, layout diagrams
  • QMS certificates (ISO 9001 mandatory)
Step 2: Testing Mandatory testing in:
  • CIMFR
  • ERTL
  • ETDC
  • CPRI
  • Any DGMS-recognized lab
Step 3: Factory Inspection DGMS inspects:
  • Production line
  • Quality control
  • Traceability
  • Material testing
  • Calibration systems
Step 4: Technical Review DGMS checks:
  • Standards compliance
  • Lab reports
  • Performance
  • Safety design
Step 5: Grant of Approval 

 Validity duration depends on equipment category.

  Step 6: Renewal Requires latest test reports & performance review.

πŸ”Ή 5. Documents Required for DGMS Approval ⭐ Mandatory Documents
  • Form B / Form C
  • Technical drawings
  • Material specifications
  • Quality certificates (ISO 9001)
  • BIS license (where applicable)
  • Test certificates (CIMFR/CPRI/ERTL)
  • IECEx/ATEX certification (for flameproof items)
  • Performance data
  • User manuals
⭐ Additional for overseas companies
  • Authorization of Indian agent
  • Memorandum of understanding
  • Service & warranty agreements

πŸ”Ή 6. Validity of DGMS Approvals
Type of Approval Validity
Flameproof equipment 5 years
Explosives 1–2 years
Rescue equipment 3 years
PPE 2–3 years
Provisional approval 6–12 months

πŸ”Ή 7. Conditions for Maintaining Approval Manufacturers must ensure:
  • No modification without DGMS permission
  • Maintain quality control
  • Maintain service & spares availability
  • Provide annual performance reports
  • Ensure proper user training

πŸ”Ή 8. Grounds for Suspension or Withdrawal DGMS may withdraw approval in case of:
  • Failure during use
  • Accidents caused by equipment
  • Poor quality control
  • Unauthorized design changes
  • Complaints from mining companies
  • Non-compliance during factory inspection

πŸ”Ή 9. DGMS Testing Requirements 

  ⭐ Flameproof (FLP)
  • Explosion-proof integrity testing
  • Spark test
  • Temperature rise test
⭐ Intrinsically Safe (IS)
  • Circuit energy limitation
  • Short-circuit studies
  • Ignition tests
⭐ Electrical Equipment
  • IP protection
  • Insulation
  • HV tests
  • Earthing provisions
⭐ Mechanical Equipment
  • Stress analysis
  • Load testing
  • Endurance cycle tests

πŸ”₯  25 MCQs (DGMS Style) with Answers

1) DGMS approval is mandatory for equipment used in β€” 

a) Factories
b) Agriculture
c) Mines
d) Schools
e) None
Ans: c

2) Flameproof equipment falls under β€”

a) General order
b) Special order
c) Temporary order
d) Optional
e) None
Ans: b

3) DGMS approval validity for FLP equipment β€”

a) 1 year
b) 2 years
c) 5 years
d) Lifetime
e) None
Ans: c

4) Overseas manufacturers must appoint β€”

a) Loader operator
b) DGMS officer
c) Indian authorized representative
d) Mechanic
e) None
Ans: c

5) Provisional approval validity β€”

a) 1 month
b) 6–12 months
c) 5 years
d) Depends on state
e) None
Ans: b

6) DGMS approval policy revised in β€”

a) 1999
b) 2003
c) 2016
d) 2020
e) None
Ans: c

7) Flameproof testing done at β€”

a) IIT
b) Polytechnic
c) CIMFR/ERTL/CPRI
d) BARC
e) None
Ans: c

8) For underground mines, equipment must be β€”

a) Ordinary
b) FLP/IS certified
c) Unchecked
d) Wooden
e) None
Ans: b

9) Quality system required β€”

a) ISO 9001
b) ISO 18001
c) ISO 50001
d) Any
e) None
Ans: a

10) Equipment modification requires β€”

a) Manager approval
b) Superintendent approval
c) DGMS approval
d) Supplier approval
e) None
Ans: c

11) DGMS may withdraw approval for β€”

a) Good performance
b) Routine use
c) Failure & non-compliance
d) High cost
e) None
Ans: c

12) Factory inspection checks β€”

a) Office staff
b) Quality management
c) Coal grade
d) Salary
e) None
Ans: b

13) IECEx relates to β€”

a) Ventilation
b) Explosion protection standards
c) Surveying
d) Blasting
e) None
Ans: b

14) DGMS approvals required under β€”

a) Factories Act
b) Mines Act
c) Motor Act
d) IPC
e) None
Ans: b

15) Provisional approval is for β€”

a) Old equipment
b) Field trials
c) Safety shoes
d) Cement
e) None
Ans: b

16) Field trials are supervised by β€”

a) DGMS inspector
b) Mine management + DGMS monitoring
c) Student
d) Mechanic
e) None
Ans: b

17) FLP stands for β€”

a) Flexible Lamp Pack
b) Flameproof
c) Flow pressure
d) Fuel pressure
e) None
Ans: b

18) IS equipment means β€”

a) Indian Standard
b) Industrial Steel
c) Intrinsically Safe
d) Insulated System
e) None
Ans: c

19) Equipment must meet β€”

a) Random standards
b) BIS/IECEx/ATEX norms
c) Local rules
d) None
Ans: b

20) DGMS tests electrical equipment for β€”

a) Colour
b) Design
c) Safety & compliance
d) Paint
e) None
Ans: c

21) Complaints may lead to β€”

a) Ignoring
b) Reward
c) Suspension of approval
d) Promotion
e) None
Ans: c

22) Application forms are β€”

a) Form X
b) Form-Y
c) Form B / Form C
d) Form A
e) None
Ans: c

23) Field trial success leads to β€”

a) Scrap
b) Full DGMS approval
c) Vacation
d) Shutdown
e) None
Ans: b

24) Renewal requires β€”

a) New drawing only
b) No documents
c) Fresh test reports
d) Police verification
e) None
Ans: c

25) DGMS maintains list of β€”

a) Trucks
b) Offices
c) Approved equipment
d) Restaurants
e) None
Ans: c

πŸ”š Conclusion 

The DGMS Approval Policy 2016 is the foundation of equipment safety in Indian mining.
It ensures:
  • Only tested & certified equipment is used
  • Worker safety is prioritized
  • Manufacturers maintain quality
  • Mines comply with all statutory rules
Every mining engineer, manager, and manufacturer must understand this policy thoroughly.

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